HG4000E Horizontal Grinder

 

As your stationary operation looks to electric-power, Vermeer is your partner for the equipment expertise you need. The HG4000E horizontal grinder is equipped with a 500 hp (373 kW) electric motor providing power to the mill. With the option to configure either a soft-start or VFD starter panel – along with Vermeer features like the duplex drum design and or the optional chip drum – the HG4000E has the flexibility and features you need for productive processing on your operation.

Features and benefits

 

  • The HG4000E is equipped with a 500 hp (373 kW) WEG total enclosed fan-cooled electric motor to power the mill. A separate 50 hp (37.3 kW) electric motor powers the pump for the hydraulic circuits, while a 2 hp (1.5 kW) electric motor powers the fan to cool the hydraulic system.
  • The motor starter panel provides options to configure a control system that best fits your application - whether that’s a soft-start or VFD panel.
  • Improve cutting performance using the patented Series II duplex drum system designed with reversible hammers and tips to help reduce daily maintenance and nearly double wear life.
  • For enhanced flexibility with the HG4000E, a dedicated chip drum – adjustable for product size ranging from .125” to 1.5” (3.2 mm to 38.1 mm) - is available.
  • Maximize loading speed and productivity using the patented SmartGrind system and hydraulic feed roller down pressure. Open-ended, wide infeed tables are designed to make over-the-side loading easy and efficient.
  • Reduce the quantity and distance of thrown material debris with the TOD, strategically placed to reduce interference when loading over-length material.
Maximum Length - Transport 31.1 ' 9.5 m
Maximum Length (Operation) 47.1 ' 14.4 m
Maximum Width Transport - with Dolly 8.4 ' 2.6 m
Maximum Height Transport with Dolly 11.9 " 30.2 cm
Weight 38900 lbs 17644.7 kg
Maximum Width 100 " 254 cm
Maximum Length - Folding Conveyor 47.1 ' 14.4 m
Maximum Height - Folding Conveyor 143 ' 43.6 m
Weight 38900 lbs 17644.7 kg
Rear Pad Weight 25000 lbs 11339.8 kg
Front Pad Weight 13900 lbs 6304.9 kg
Sound Power 110.2 db(A) re1pW
Manufacturer Weg
Frame 145T
Horsepower 2 hp 1.5 kw
Frequency 60 Hz
Phase 3 Phases
Rated Speed 1750 rpm
Enclosure TEFC
Full Load Amps 2.61
Locked Rotor Amps 19.6
Service Factor 1.25
Duty Cycle S1 - Continuous
NEMA Design B
Insulation Class F
Full Load Torque 5.9 ft-lb 8 Nm
Locked Rotor (%) 240
Break Down 300
Ambient Temperature 40 c 1352 f
Nominal Efficiency 86.5% (NEMA Premium)
Power Factor 0.84
Approximate Weight 51 lbs 23.1 kg
Added Items Terminal Block, C-Face
Drive Belt Type Direct
Manufacturer Weg
Frame 90L
Horsepower 2 hp 1.5 kw
Voltage 380
Frequency 50
Phase 3
Rated Speed 1430 rpm
Enclosure TEFC
Full Load Amps 3.32
Locked Rotor Amps 20.9
Service Factor 1
Duty Cycle S1 - Continuous
NEMA Design N
Insulation Class F
Full Load Torque 7.4 ft-lb 10 Nm
Locked Rotor (%) 180
Break Down 250
Ambient Temperature 40 c 1352 f
Nominal Efficiency IE2
Power Factor 0.83
Approximate Weight 49 lbs 22.2 kg
Added Items Terminal Block, C-Face
Drive Belt Type Direct
Manufacturer Weg
Frame 326T
Horsepower 50 hp 37.3 kw
Voltage 460
Frequency 60
Phase 3
Rated Speed 1775 rpm
Enclosure TEFC
Full Load Amps 59.2
Locked Rotor Amps 367
Service Factor 1.25
Duty Cycle S1 - Continuous
NEMA Design B
Insulation Class F
Full Load Torque 146 ft-lb 197.9 Nm
Locked Rotor (%) 230
Break Down 270
Ambient Temperature 40 c 1352 f
Nominal Efficiency 94.5 (NEMA Premium)
Power Factor 0.83
Approximate Weight 536 lbs 243.1 kg
Added Items Terminal Block, C-Face
Drive Belt Type Direct
Manufacturer Weg
Frame 225S/M
Horsepower 50 hp 37.3 kw
Voltage 380
Frequency 50
Phase 3
Rated Speed 1475 rpm
Enclosure TEFC
Full Load Amps 68.5
Locked Rotor Amps 534
Service Factor 1
Duty Cycle S1-Continuous
NEMA Design N
Insulation Class F
Full Load Torque 177 ft-lb 240 Nm
Locked Rotor (%) 250
Break Down 270
Ambient Temperature 40 c 1352 f
Nominal Efficiency 94.3 (IE3)
Power Factor .87
Approximate Weight 864 lbs 391.9 kg
Added Items Terminal Block, C-Face
Drive Belt Type Direct
Manufacturer Weg
Frame 586/7z
Horsepower 500 hp 372.8 kw
Voltage 460 Volt
Frequency 60 Hz
Phase 3
Rated Speed 1790 rpm
Enclosure TEFC
Full Load Amps 564
Locked Rotor Amps 3610
Service Factor 1.15
Duty Cycle S1 - Continuous
NEMA Design B
Insulation Class F
Full Load Torque 1447 ft-lb 1961.9 Nm
Locked Rotor (%) 210
Break Down 200
Ambient Temperature 40 c 1352 f
Nominal Efficiency 95.8 (NEMA High)
Power Factor 0.86
Approximate Weight 3912 lbs 1774.5 kg
Added Items Terminal Block, Thermostat (155C), Inverter Duty, Crusher Duty, Roller Bearings
Drive Belt Type Belt
Manufacturer Weg
Frame 355 M/L
Horsepower 500 hp 372.8 kw
Voltage 380
Frequency 50
Phase 3
Rated Speed 1490 rpm
Enclosure TEFC
Full Load Amps 675
Locked Rotor Amps 4730
Service Factor 1
Duty Cycle S1-Continuous
NEMA Design N
Insulation Class F
Full Load Torque 1750 ft-lb 2372.7 Nm
Locked Rotor (%) 210
Break Down 220
Ambient Temperature 40 c 1352 f
Nominal Efficiency 95.7 (IE2)
Power Factor .87
Approximate Weight 4346 lbs 1971.3 kg
Added Items Terminal Block, Thermostat (155C), Inverter Duty, Roller Bearings
Drive Belt Type Belt
Height 90 " 228.6 cm
Width 119 " 302.3 cm
Depth 26 " 66 cm
Weight 3020 lbs 1369.8 kg
Feed Table Width 60 " 152.4 cm
Feed Table Depth 21 " 53.3 cm
Feed Table Length - Option One 15 ' 4.6 m
Feed Table Capacity 4.8 cu yd 3.7 cu m
Loading Height 6.5 ' 2 m
Flare Construction Integrated with frame
Feed Conveyor Type Welded slat chain
Material Construction steel
Drive Type Radial piston motor
Drive Roller Construction Welded steel
Front Idler Roller Construction Self-cleaning steel auger
Infeed Floor Construction Welded steel with replaceable UHMW wear plates
Infeed Roller Width 58 " 147.3 cm
Infeed Roller Weight 1000 lbs 453.6 kg
Infeed Roller Diameter 28 " 71.1 cm
Maximum Feed Height 26 " 66 cm
Material Type Fabricated steel
Tooth Design Serrated bars
Number of Teeth 10 bars
Drive Motor Fixed displacement, Geroler
Drive Planetary 34.2:1
Feed Roller Down Pressure Adjustable
Thrown Object Deflector Standard
Deflector Position Variable
Millbox Opening 60" (152 cm) wide x 26" (66 cm) high
Drum Diameter 22.5 " 57.2 cm
Tip Diameter 31.3 " 79.6 cm
Drum Cutting Width 60.6 " 153.9 cm
Drum Skin Thickness 1.5 " 3.8 cm
Drum Speed 1125 rpm
Bearing Type Double-row, spherical roller
Bearing - Inner Race Diameter 4.3 " 10.9 cm
Number of Hammers 9
Number of Tips 18
Center Retention Pin Dimensions 2" (5 cm) dia. x 75.25" (191 cm) long
Millbox Opening 60" (152 cm) wide x 26" (66 cm) high
Drum Diameter 22.5 " 57.2 cm
Tip Diameter 31.3 " 79.6 cm
Drum Cutting Width 60.6 " 153.9 cm
Drum Skin Thickness 1.5 " 3.8 cm
Drum Speed 1141 rpm
Bearing Type Double-row, spherical roller
Bearing - Inner Race Diameter 4.3 " 10.9 cm
Number of Hammers 9
Number of Tips 18
Center Retention Pin Dimensions 2" (5 cm) dia. x 75.25" (191 cm) long
Screen Dimensions 3/4" (1.9 cm) thick
Screen Type Fabricated out of abrasion-resistant steel
Number of Screens 2
Screen Area 3131 sq in 20200 sq cm
Number of Sides 1
Millbox Lid Liner Dimensions Abrasion-resistant steel
Liner Dimensions 1/2" (1.3 cm) thick x 5" (12.7 cm) wide x 61.6" (156.5 cm) long
Anvil Type Fabricated steel with replaceable wear surfaces
Length 71.3 ' 21.7 m
Width 48 " 121.9 cm
Belt Design 3-ply - 330# with V-cleat
Splice R2-stainless steel
Return Roller Quantity 3
Idler Roller Diameter 12 " 30.5 cm
Idler Roller Bearing 1-15/16, 4-bolt flange
Standard Drive Roller Diameter 12.8 " 32.5 cm
Magnetic Drive Roller Diameter 12.8 " 32.5 cm
Drive Motor Fixed displacement, Geroler
Belt Speed 529 ft/min 161.2 m/min
Load Height 14 ' 4.3 m
Tank capacity 60 gal 227.1 L
Recommended Oil Vermeer HyPower 68
Filtration Method Dual in-tank return filters (B5=200)
Number of Coolers 1
System Type Open-loop, pressure- and flow-compensated
Pump Type Variable displacement, axial piston
Pump Flow at Maximum RPM 25.9 (60HZ) ; 24.9 (50HZ)
System Relief Pressure 3000
System Type Open-loop
Pump Type Fixed displacement, gear pump
Pump Flow at Maximum RPM 14.7 gpm 55.6 L/min
System Relief Pressure 3000
Motor Series Char-Lyn 6000 Series, Geroler
System Voltage 24 Volt
Battery Group 8-D, 1155 CCA (Qty 2)
System Protection Fused
Display Type LCD
Engine Information Yes
Machine Information Yes
Operational Faults Yes
Gauges Hydraulic pressure (implement circuit)
Switches Moisture-proof, toggle style
Display Type LCD
Engine Information Yes
Machine Information Yes
Operational Faults Yes
Switches Sealed membrane
Operating Range Up to 300' (91.4 m)
Battery Type AA (qty 6)
Channel Setting 50 channels
Frame Description Unit body construction
Suspension Type Spring
Manufacturer - Option One Hendrickson
Capacity per Axle 20000 lbs 9071.8 kg
Number of Axles 2
Tires - Option One 425/65R22.5 super singles
Wheels - Option One Aluminum
Tires - Option Two 385/65R22.5 super singles
Wheels - Option Two Aluminum
Screens Yes
Special Tools Group Yes
Extended Warranty Yes
Preventative Maintenance Yes
Special Paint Yes

Images

HG4000E Horizontal Grinder

VIDEOS

Horizontal Grinder Animation

Watch the horizontal grinder work!
January 26, 2012
Watch the horizontal grinder work!

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